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IS 3534 Part 2 : 2010Wire Ropes for Lifts — Part 2: Methods of Test

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ISO 4344 · EN 12385-5 · BS EN 12385-5
CurrentSpecializedSpecificationMEP · Lifts, Escalators and Mechanical Handling
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OverviewValues4InternationalTablesFAQ3Related

IS 3534:2010 Part 2 is the Indian Standard (BIS) for wire ropes for lifts — part 2: methods of test. This standard prescribes the methods of test for determining the physical and mechanical properties of steel wire ropes used for suspension and compensation in lifts (elevators). It covers the measurement of rope diameter, actual breaking force, and mechanical tests on individual extracted wires.

Specifies the methods for testing steel wire ropes used in lifts.

Overview

Status
Current
Usage level
Specialized
Domain
MEP — Lifts, Escalators and Mechanical Handling
Type
Specification
International equivalents
ISO 4344:2004 · International Organization for Standardization (ISO), InternationalEN 12385-5:2021 · European Committee for Standardization (CEN), EuropeanBS EN 12385-5:2021 · British Standards Institution (BSI), United KingdomJIS G 3525:2019 · Japanese Industrial Standards (JIS), Japan
Typically used with
IS 14665
Also on InfraLens for IS 3534
4Key values2Tables3FAQs
Practical Notes
! Wire rope diameter must always be measured across the crowns (widest part) of the strands using a broad-jawed caliper, not in the valleys.
! Elevator ropes typically experience 'constructional stretch' shortly after installation, requiring engineers to plan for tension adjustments or rope shortening.
! Over-lubrication can cause slippage on the traction sheave; always use lubricants specifically formulated for traction elevators.
Frequently referenced clauses
Cl. 5Material and ManufactureCl. 6Rope Construction and CoreCl. 7LubricationCl. 8Diameter TolerancesCl. 10Testing and Inspection
Pulled from IS 3534:2010. Browse the full clause & table index below in Tables & Referenced Sections.
steelwire rope

International Equivalents

Similar International Standards
ISO 4344:2004International Organization for Standardization (ISO), International
HighCurrent
Steel wire ropes for lifts — Minimum requirements
Covers minimum requirements for stranded steel wire ropes used for suspension, compensating and governor duties in lifts.
EN 12385-5:2021European Committee for Standardization (CEN), European
HighCurrent
Steel wire ropes - Safety - Part 5: Stranded ropes for lifts
Specifies requirements for steel wire ropes for traction drive and hydraulic lifts, serving as suspension, compensating and governor ropes.
BS EN 12385-5:2021British Standards Institution (BSI), United Kingdom
HighCurrent
Steel wire ropes. Safety. Stranded ropes for lifts
The UK's implementation of the European standard EN 12385-5, making it technically identical in scope and content.
JIS G 3525:2019Japanese Industrial Standards (JIS), Japan
MediumCurrent
Wire ropes
A general wire rope standard that includes constructions and grades commonly used for lifts, but is not exclusively for lift applications.
Key Differences
≠IS 3534 allows a rope diameter tolerance of 0% to +5% over nominal, while ISO 4344 and EN 12385-5 specify a tighter tolerance of +2% to +5% for ropes of 8mm diameter and above.
≠EN 12385-5 mandates that a detailed 'information for use' manual be supplied with the rope, covering storage, handling, installation, and discard. IS 3534 requirements for user information are less prescriptive, focusing on the test certificate.
≠The designation system in EN 12385-5 is more detailed, encoding information like tensile grade, finish, and lay direction into the standard designation string. The IS 3534 designation is simpler.
≠EN 12385-5 is a harmonized standard under the European Lifts Directive, meaning compliance provides a presumption of conformity with essential safety requirements and requires CE marking. IS 3534 is a national standard linked to BIS certification (ISI mark).
Key Similarities
≈All standards specify very similar, if not identical, ranges of rope constructions for lift applications, such as 6x19 and 8x19, with Seale (S), Warrington (W), or Filler (F) wire arrangements.
≈The specified wire tensile strength grades are largely harmonized, with 1570 N/mm² and 1770 N/mm² being common. Crucially, the dual-tensile grade (e.g., 1370/1770 N/mm²), where outer wires are stronger for wear resistance, is a key feature in both IS 3534 and its European counterparts.
≈All standards recognize and define requirements for the two primary core types: Fibre Core (FC) for flexibility and Independent Wire Rope Core (IWRC) for crush resistance and higher strength.
≈The fundamental test methods for constituent wires (tensile, torsion, reverse bend tests) and for the finished rope (breaking force test) are based on the same metrological principles and align with broader ISO testing standards.
≈Technical constants, such as the minimum breaking force factor 'K' for a given rope construction, are identical across the standards, indicating a shared engineering basis. For example, for an 8x19S-FC rope, the factor is 0.355 in both IS 3534 and EN 12385-5.
Parameter Comparison
ParameterIS ValueInternationalSource
Diameter Tolerance (for rope ≥ 8mm)0% to +5%+2% to +5%ISO 4344:2004
Breaking Force Factor 'K' (8x19S-FC, 1570 Grade)0.3550.355EN 12385-5:2021
Common Dual Tensile Grade (N/mm²)1370/17701370/1770EN 12385-5:2021
Wire Finish (for traction lifts)Un-galvanized (Bright)Un-galvanized (Bright)ISO 4344:2004
Core Type Designation (Steel)IWRC (Independent Wire Rope Core)IWRC (Independent Wire Rope Core)EN 12385-5:2021
Mandatory Certification MarkISI MarkCE Mark (for European market)EN 12385-5:2021
⚠ Verify details from original standards before use

Key Values4

Quick Reference Values
Tensile strength grade (Dual tensile)1370/1770 N/mm²
Tensile strength grade (Single tensile)1570 or 1770 N/mm²
Standard rope diameter tolerance+1% to +5% of nominal diameter
Maximum ovality toleranceMax 3% of nominal diameter
Key Formulas
F_min = (K * d^2 * R_0) / 1000 — Minimum breaking force calculation where K is the minimum breaking force factor

Tables & Referenced Sections

Key Tables
Table 1 - Dimensional tolerances for rope diameter
Table 2 - Minimum breaking forces for different rope constructions
Key Clauses
Clause 5 - Material and Manufacture
Clause 6 - Rope Construction and Core
Clause 7 - Lubrication
Clause 8 - Diameter Tolerances
Clause 10 - Testing and Inspection

Related Resources on InfraLens

Cross-Referenced Codes
IS 14665:1999Code of Practice for Installation, Operation ...
→

Frequently Asked Questions3

How is the diameter of an elevator wire rope correctly measured?+
Using a caliper with broad jaws, measured across the crowns of the outer strands.
What is the advantage of dual-tensile wire ropes?+
They use lower tensile strength wires (e.g., 1370 N/mm²) on the outside for better wear resistance and reduced sheave wear, and higher tensile (e.g., 1770 N/mm²) on the inside for overall strength.
What types of cores are permitted?+
Natural fiber (like sisal), synthetic fiber, or Independent Wire Rope Core (IWRC), chosen based on flexibility requirements and load.

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