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IS 15394 : 2003Fire Safety in Petroleum Refineries and Fertilizer Plants - Code of Practice

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API RP 2001, 10th Edition (2021) · EI MCSP Part 19, 3rd Edition (2012) · NFPA 30 (2024)
CurrentSpecializedCode of PracticeBIMFire Safety · Fire Safety
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OverviewValues7InternationalTablesFAQ4Related

IS 15394:2003 is the Indian Standard (BIS) for fire safety in petroleum refineries and fertilizer plants - code of practice. This code of practice provides guidelines for fire safety in petroleum refineries and fertilizer plants. It covers crucial aspects such as plant layout, spacing between equipment, design of fire protection systems (hydrants, water spray, foam), and requirements for fire detection, alarm systems, and emergency management.

Fire Safety in Petroleum Refineries and Fertilizer Plants - Code of Practice

Overview

Status
Current
Usage level
Specialized
Domain
Fire Safety — Fire Safety
Type
Code of Practice
International equivalents
API RP 2001, 10th Edition (2021) · American Petroleum Institute (API), USAEI MCSP Part 19, 3rd Edition (2012) · Energy Institute (EI), UKNFPA 30 (2024) · National Fire Protection Association (NFPA), USAOSHA 29 CFR 1910.119 · Occupational Safety and Health Administration (OSHA), USA
Typically used with
IS 2190IS 5290IS 1520IS 2189IS 3034
Also on InfraLens for IS 15394
7Key values2Tables4FAQs

BIM-relevant code. See the BIM Hub for ISO 19650, IFC, and LOD/LOIN frameworks used alongside it.

Practical Notes
! This standard should be read in conjunction with OISD (Oil Industry Safety Directorate) standards (e.g., OISD-STD-116, 117), which are often more stringent and mandatory for facilities in India.
! The water spray densities and coverage requirements in Table 2 are critical for equipment protection and are a common focus during safety audits.
! Hydraulic analysis of the fire water network is essential to ensure the minimum residual pressure of 7 kg/cm² is available at the hydraulically most remote point during a major fire scenario.
Frequently referenced clauses
Cl. 4Plant Layout and SpacingCl. 5Fire Protection FacilitiesCl. 5.1Fire Water SystemCl. 5.3Water Spray SystemCl. 5.4Foam SystemCl. 8Disaster Management Plan
Pulled from IS 15394:2003. Browse the full clause & table index below in Tables & Referenced Sections.
hydrocarbonsflammable liquidsflammable gaseschemicalsammonia

International Equivalents

Similar International Standards
API RP 2001, 10th Edition (2021)American Petroleum Institute (API), USA
HighCurrent
Fire Protection in Refineries
Directly addresses fire protection philosophy, engineering, and systems for petroleum refineries.
EI MCSP Part 19, 3rd Edition (2012)Energy Institute (EI), UK
HighCurrent
Model Code of Safe Practice Part 19: Fire precautions at petroleum refineries and bulk storage installations
Provides a comprehensive code of practice for fire prevention and protection in refineries and terminals.
NFPA 30 (2024)National Fire Protection Association (NFPA), USA
MediumCurrent
Flammable and Combustible Liquids Code
Focuses on the handling, storage, and use of flammable liquids, a core hazard component of refineries.
OSHA 29 CFR 1910.119Occupational Safety and Health Administration (OSHA), USA
MediumCurrent
Process Safety Management of Highly Hazardous Chemicals
Mandates a management system approach, including hazard analysis for fire and explosion scenarios, influencing fire safety design.
Key Differences
≠IS 15394 is largely prescriptive, providing fixed distances and values. Modern international standards like API RP 2001 increasingly incorporate risk-based and performance-based design options, allowing for engineered solutions (e.g., using fire modeling) to demonstrate equivalent safety.
≠IS 15394 was published in 2003 and references other Indian standards (like OISD). International standards like NFPA and API are updated every 3-5 years, incorporating recent incident learnings, research, and new technologies (e.g., advanced gas detection, improved foam formulations).
≠While IS 15394 explicitly groups petroleum refineries and fertilizer plants, international standards often have a more focused scope. API standards are hydrocarbon-centric, and specific hazards in fertilizer plants (e.g., ammonia toxicity, ammonium nitrate issues) may be covered in more specialized documents like those from the Ammonia Safety Symposium.
≠International standards provide more detailed guidance on modern protection concepts like the application of passive fire protection (PFP) on structures and supports, with specific fire-rating requirements tied to fire scenario analysis, which is less detailed in IS 15394.
Key Similarities
≈All standards are built on the fundamental fire safety philosophy of prevention, detection, control, and extinguishment, employing a defense-in-depth strategy.
≈The core types of fire protection systems specified are consistent: a robust firewater network with hydrants and monitors, fixed and semi-fixed foam systems for liquid fires, and fixed water spray systems for cooling and exposure protection.
≈The principle of providing adequate layout spacing and separation distances between process units, storage tanks, and critical facilities to limit fire escalation is a cornerstone of all the standards, even if specific distance values differ.
≈All standards recognize the need for a reliable and redundant firewater supply, including fire pumps with diverse drivers (e.g., a combination of electric motor and diesel engine driven pumps) to ensure availability during a power failure.
Parameter Comparison
ParameterIS ValueInternationalSource
Foam Application Rate (Cone Roof Tank, Hydrocarbon)5.0 lpm/m²4.1 lpm/m² (0.10 gpm/ft²)NFPA 11
Cooling Water Rate (Adjacent Exposure Protection)3.0 lpm/m² on exposed surface4.1 lpm/m² (0.10 gpm/ft²) on exposed surfaceAPI RP 2030 / API RP 2001
Minimum Firewater Header PressureMinimum 7.0 kg/cm²g maintained in the networkDesign for 100-150 psi (7-10.5 kg/cm²g) to ensure adequate pressure at the most remote device.API RP 2001
Tank Spacing (Floating Roof, Stable Liquid)Based on OISD 118, e.g., (D1+D2)/6 with minimums, or 40m for very large tanks.1/6th sum of adjacent tank diameters, but not less than 3 ft (0.9 m).NFPA 30
Fire Pump Standby Philosophy100% standby capacity of the largest pump is typically required (e.g., via a diesel pump).Pumps shall be provided to meet the required flow with the largest pump out of service.NFPA 20
Fire Hydrant SpacingMaximum spacing of 30 m in process units.Located not more than 150 ft (45 m) apart in process areas.API RP 2001
⚠ Verify details from original standards before use

Key Values7

Quick Reference Values
Minimum spacing between process units60 m
Maximum hydrant spacing in process areas30 m
Minimum fire water storage capacity4 hours of design flow rate
Minimum residual pressure at hydrants7 kg/cm²
Water spray rate for horizontal vessels10.2 lpm/m²
Water spray rate for vertical vessels10.2 lpm/m²
Water spray rate for pumps handling liquid >230°C20.4 lpm/m²

Tables & Referenced Sections

Key Tables
Table 1 - Minimum Inter-Distances Between Facilities for Petroleum Refineries and Process Plants
Table 2 - Recommended Water Spray Application Rate
Key Clauses
Clause 4 - Plant Layout and Spacing
Clause 5 - Fire Protection Facilities
Clause 5.1 - Fire Water System
Clause 5.3 - Water Spray System
Clause 5.4 - Foam System
Clause 8 - Disaster Management Plan

Related Resources on InfraLens

Cross-Referenced Codes
IS 2190:2010Selection, Installation and maintenance of fi...
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IS 5290:1993Specification for landing valves
→
IS 1520:1994Horizontal Steel Tanks for Storage of Petrole...
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IS 2189:1999Code of Practice for Selection, Installation ...
→
IS 3034:1993Fire Safety of Industrial Buildings: Electric...
→

Frequently Asked Questions4

What is the minimum spacing between a process unit and a product storage tank?+
60 meters for Class A/B petroleum products (Table 1).
What is the required fire water storage capacity?+
Sized for a minimum of 4 hours of the aggregate design fire water flow rate (Clause 5.1.4).
What is the design water spray rate for a horizontal vessel?+
10.2 litres per minute per square meter (lpm/m²) of exposed surface area (Table 2).
What is the maximum spacing for fire hydrants in a process area?+
Hydrants should be located at a maximum spacing of 30 meters (Clause 5.2.1.2).

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