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IS 13694 : 1993Code of practice for fire safety in iron and steel industries

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FM Global Data Sheet 7-3 · NFPA 122 (2021) · NFPA 654 (2020)
CurrentSpecializedCode of PracticeFire Safety · Fire Safety
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OverviewValues5InternationalTablesFAQ4Related

IS 13694:1993 is the Indian Standard (BIS) for fire safety in iron and steel industries. This code provides comprehensive guidelines for fire safety in integrated iron and steel plants. It covers hazard identification, fire prevention measures, design of fire protection systems like hydrants and sprinklers, and requirements for firefighting organization and training specific to the industry's unique risks.

Code of practice for fire safety in iron and steel industries

Overview

Status
Current
Usage level
Specialized
Domain
Fire Safety — Fire Safety
Type
Code of Practice
International equivalents
FM Global Data Sheet 7-3 · FM Global, USANFPA 122 (2021) · National Fire Protection Association, USANFPA 654 (2020) · National Fire Protection Association, USANFPA 30 (2021) · National Fire Protection Association, USA
Typically used with
IS 2190IS 1646IS 3034IS 9668
Also on InfraLens for IS 13694
5Key values3Tables4FAQs
Practical Notes
! Focuses heavily on plant-specific hazards like coke ovens, blast furnaces, and rolling mills which are not covered in general fire safety codes.
! Emphasizes the importance of a dedicated, well-trained plant fire brigade due to the specialized nature of fires (e.g., metal fires).
! Special attention should be paid to the recommendations for managing coal dust and flammable gases, which are primary fire and explosion risks.
Frequently referenced clauses
Cl. 4Classification of Fire HazardsCl. 5Fire Prevention and Protection RequirementsCl. 6Fire Fighting FacilitiesCl. 7Fire Organization and Training
Pulled from IS 13694:1993. Browse the full clause & table index below in Tables & Referenced Sections.
ironsteelcoalcokerefractory materialsflammable gases

International Equivalents

Similar International Standards
FM Global Data Sheet 7-3FM Global, USA
HighCurrent
Steel Manufacturing
Directly addresses fire and explosion hazards specific to steel manufacturing processes and facilities.
NFPA 122 (2021)National Fire Protection Association, USA
MediumCurrent
Standard for Fire Prevention and Control in Metal/Nonmetal Mining and Metal Mineral Processing Facilities
Covers fire safety in metal processing facilities, which overlaps significantly with steel plant operations.
NFPA 654 (2020)National Fire Protection Association, USA
MediumCurrent
Standard for the Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particulate Solids
Addresses the specific hazard of combustible dusts (e.g., coal, coke) which are prevalent in steel plants.
NFPA 30 (2021)National Fire Protection Association, USA
LowCurrent
Flammable and Combustible Liquids Code
Provides detailed requirements for storing and handling flammable/combustible liquids (oils, lubricants) used extensively in steel plants.
Key Differences
≠IS 13694 is a 'Code of Practice', providing guidance and recommendations ('should'), whereas NFPA standards and FM Global Data Sheets are highly prescriptive and use mandatory language ('shall'), often for insurance or regulatory compliance.
≠The Indian standard (1993) references older, domestic standards for equipment and testing. International equivalents reference current, globally recognized standards (e.g., NFPA 13 for sprinklers, NFPA 72 for alarms) which reflect modern technology.
≠FM Global Data Sheet 7-3 is driven by property loss prevention and business interruption, often resulting in more stringent requirements (e.g., higher water supply demands, extensive fireproofing) than the life-safety and general property protection focus of IS 13694.
≠International standards like NFPA 654 provide highly specific, quantitative requirements for managing combustible dust hazards, such as maximum allowable dust accumulation thickness, which are only addressed qualitatively in IS 13694.
Key Similarities
≈All standards recognize and categorize key hazard areas within a steel plant, including coke oven batteries, blast furnaces, rolling mills, and coal handling plants, recommending specific protection measures for each.
≈All standards advocate for a layered fire safety strategy encompassing prevention (e.g., housekeeping, maintenance), detection (alarms), suppression (e.g., hydrants, sprinklers, extinguishers), and emergency response planning.
≈There is a common emphasis on the critical importance of reliable water supplies for firefighting, including requirements for storage capacity, pumps, and a robust hydrant/sprinkler distribution network.
≈All codes address the protection of critical systems like electrical cables and control rooms, recommending segregation, fire-resistant construction, or dedicated fixed fire suppression systems.
Parameter Comparison
ParameterIS ValueInternationalSource
Fire Hydrant Spacing (External)45 metres in high hazard areas (Clause 7.4.1.2)Typically 250 ft (approx. 76 m) spacing to ensure hose stream coverage to all parts of a building.NFPA 24
Fire Water Supply Duration (Hydrants)4 hours for major plants (Clause 7.4.2)Minimum 2-3 hours, but determined by the largest demand scenario, which could be higher for critical areas.FM Global Data Sheet 7-3
Combustible Dust Layer Limit Triggering ActionGeneral recommendation for 'rigorous standards of cleaning' (Clause 5.6.1)Specific limit: Action required when dust thickness exceeds 1/32 in. (0.8 mm) over 5% of a floor area. (Clause 6.1.1.1)NFPA 654 (2020)
Protection for Critical Cable TraysApplication of fire-retardant paints or encasement in fire-resisting material (Clause 5.3.3)Automatic sprinkler protection (in-rack type sprinklers) for multi-tiered trays or those with high fuel load.FM Global Data Sheet 7-3
Extinguisher for Electrical Fires (Class C)Carbon Dioxide (CO2) or Dry Chemical Powder (DCP) type (Table 1)Carbon Dioxide (CO2), Dry Chemical, or Clean Agent extinguishers rated for Class C fires.NFPA 10
Structural Steel Fire Protection RequirementGeneral recommendation for fire-resisting treatment where collapse could endanger plant/personnel (Clause 4.1.2)Mandatory fireproofing (e.g., 2-hour rating) for steel supporting critical equipment or vessels if exposed to a severe fire potential (e.g., oil cellars).FM Global Data Sheet 7-3
⚠ Verify details from original standards before use

Key Values5

Quick Reference Values
Maximum travel distance to a fire extinguisher15 m
Minimum residual pressure at fire hydrant outlet3.5 kg/cm²
Minimum water storage for fire fighting4 hours pumping capacity
Spacing of external hydrants45 m
Water spray rate for conveyor belt protection10.2 L/min/m²

Tables & Referenced Sections

Key Tables
Table 1 - Classification of Hazardous Areas
Table 2 - Recommended Fire Extinguishing Appliances
Table 3 - Minimum Water Supply Requirements for Fire Fighting
Key Clauses
Clause 4 - Classification of Fire Hazards
Clause 5 - Fire Prevention and Protection Requirements
Clause 6 - Fire Fighting Facilities
Clause 7 - Fire Organization and Training

Related Resources on InfraLens

Cross-Referenced Codes
IS 2190:2010Selection, Installation and maintenance of fi...
→
IS 1646:1997Code of Practice for Fire Safety of Buildings...
→
IS 3034:1993Fire Safety of Industrial Buildings: Electric...
→
IS 9668:2019Provisions for Safety of Workers — Code of Pr...
→

Frequently Asked Questions4

What is the primary fire concern for blast furnaces?+
Explosion hazards from water contact with molten metal and fire hazards from hot surfaces and hydraulic oils. (Refer to clauses on specific plant areas).
What type of extinguisher is used for metal fires?+
Class D fire extinguishers using specialized dry powders are required for combustible metal fires. (Refer to clause on fire extinguishing appliances).
Are sprinklers required everywhere in a steel plant?+
No, they are recommended for specific high-risk areas like cable galleries and conveyor belts, but are unsuitable where water can cause a dangerous reaction, e.g., near molten metal. (Refer to clause on fire protection systems).
What is the recommended spacing for external hydrants?+
45 meters, positioned so that all sides of a major building are accessible. (Refer to Clause 6).

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